Insignia 5
The Rollem Insignia 5 Digital Die Cutter creates a distinct space in the print finishing market for sheet-fed, label, packaging and mail applications. This flexo-magnetic rotary die cutter is set apart by its short, medium or long run capacity. Changeover on this machine is measured in just minutes.
With run speeds up to 5,000 sheets per hour and its ease of operation, IS5 will open endless revenue streams for your business at a surprisingly affordable price!
IS5 will die-cut, kiss-cut and cut-score a virtually unlimited number of products including labels, folding cartons, shaped direct mailers, presentation folders, magnets, POP displays, custom greeting cards, event passes and much more.
Features
- Feed materials from 0.0025″-0.030″ thick (0.063mm – 0.76mm)
- Feeder is governed via mechanical timing
Benefits
- Expand your print offerings and serve a larger and more diverse client base
- The phasing of the sheets feeding into the cutting station remain accurate and consistent
Capabilities
- Die Cutting
- Kiss-cutting
- Embossing
- Perforating
- Scoring
- Creasing
- Hole punching
- Standard IS5 Components:
- Top suction air feed system
- Full registration system complete with side guide, head stops, and gripper fingers,
- Upper magnetic cylinder, lower hardened anvil cylinder, and high capacity receding stacker
- Produce one-off items, such as product prototypes, or customized items, to hundreds of thousands of identical products
- Die-cut industrial name tags and component identification labels in a wide range of substrates, including foils, plastics, and aluminum
- Run materials printed in pure black, with reflective or transparent properties, or specialty finishes such as foil or raised UV inks
Specifications
- Material Thickness:
- Minimum: 60lb Cover / 50gsm
- Maximum: 0.024” / 400gsm
- Sheet Size:
- 8 x 8” Minimum (20 x 20cm)
- 20 x 15” Maximum (51 x 38cm)
- Speed: Variable up to 5,000 sheets per hour
- Register:
- 4 Adjustable front head stops
- Side guide; pull left or right
- Gripper finger cam system
- Feed: Top suction air feed w/ 3 movable sucker heads. Front & side air separation. Feed capacity of ~36”
- Cylinder Options:
- Upper: magnetic, ceramic & steel
- Lower: Hard anvil, no lower jacket required
- Air Supply:
- Becker feed pump built in
- Compressed house air or air compressor required for stripping unit air knives
- Electrical Requirements:
- 230v – 60Hz – 3-phase – 12amp
- 110v 1-phase line
- Other voltages available
- Footprint (Die Cutter Only):
- 60” long X 48” tall X 40” wide
- 152cm long X 122cm tall X 101cm wide
- Weight: 2,900 lbs / 1,315 kgs
Precision Engraving and Signs chooses the Rollem Insignia5 Die Cutter to increase the efficiency of their finishing and delivery processes.
Precision Engraving and Signs located in Long Beach, CA provides wide format printing, engraving, CNC router cutting, UV printing, and dye sublimation solutions. Being in Southern California, a hub of the solar panel industry, Precision is filling the increased demand for solar panel warning labels. California requires builders to add solar panels to all new home construction, increasing the demand for panels. “The solar panel product market continues to grow, and we have the printing capabilities to produce high volumes of warning stickers of all sizes and specifications. However, our roll fed plotter cutting and finishing methods were too cumbersome and labor-intensive states Owner, Ryan White.” “When we saw the Insignia die-cutter we immediately recognized how this system could speed up our finishing and delivery times. We can print the stickers multiple up on a sheet and the machine die-cuts the stickers to precise sizes. I have two options to deliver the products. The waste removal unit automatically strips away the matrix allowing for the delivery of the stickers on to a slow-moving conveyor unit. The alternative option for handling the smaller size items is to deliver the full sheet of the die-cut sticker held in place for ease of delivery”, White continues.
